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Electricity
Metering
Village
of Springville, N.Y., Springs Forward With Automated Metering
Reading
For years, meter readers in the Village of Springville, N.Y.,
were pained by walking routes armed with route books, hoping
to catch people at home in order to read meters. Read how
ChoiceConnect, the industry's leading meter data collection
solution from Itron, is alleviating this pain.
click
here for more information
White
Paper: Developing a Business Case for Automating Meter Reading
While the cost avoidance associated with automatic meter reading
is apparent, there are many other revenue enhancements that
can be realized from automation. Here's a white paper that
has helped numerous utilities in developing their business
case for investing in AMR.
click
here for more information
Illinois
Energy and Water Provider Sparks Productivity While Drowning
Costs
The spirit of innovation and progress that characterizes Princeton,
Ill., is leading the city's electric utility to engage in
major expansion and upgrades, including automation of its
electric and water meters.
click
here for more information
A Century
of Refining Energy Management Technologies
From its first electromechanical meter shipment in 1899 as
the Sangamo Electric Company to its current high-technology,
solid-state electronics operations, the Oconee Manufacturing
Facility has evolved with changing markets and industry.
click
here for more information
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Village
of Springville, N.Y., Springs Forward With Automated Metering
Reading
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For years,
meter readers in the Village of Springville, N.Y., walked
their meter reading routes armed with route books, hoping
to catch people at home in order to collect electric consumption
data. In the early days, electric meters were generally on
the inside of houses, and the ones that were on the outside
were often covered by piles of waist deep snow in the winter.
In some cases, household electricity consumption was estimated
due to the hard-to-reach meters.
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A bedroom
community, Springville is located about 35 miles south of
Buffalo, offering a blend of suburban and rural life in the
western region of New York state. The Springville Public Works
Department provides electric and water services for the Village.
In previous years, Springville had 12 meter routes, split
up among a crew of four, all of whom had to be pulled off
other duties to read meters for four days. With a population
of about 4,500, the Village was forced to use the skilled
linemen to perform the entry-level job of meter reading, at
the same pay level of skilled linemen.
The Village
also reads about 1,650 water meters, most of which were generally
located in home basements, causing all types of problems gaining
access.
"We
had a difficult time scheduling appointments," said Karl
Lux, Superintendent of Public Works. "We would be there
and no one showed up. We would reschedule and reschedule and
finally estimate the reading. If there was a leak between
real and estimated readings, the customer would be unhappy
when they saw the actual bill. With remote reading, we could
have flagged potential leaks before they became a problem."
Three
years ago, the Village of Springville, a longtime customer
of Itron, switched to Itron's ChoiceConnect suite of
AMR productsthe industry's leading meter data collection
solution. The Village selected Itron's CENTRON® R300 electricity
meters, FC200 handheld computers and 50W ERTs (on water meters)
to collect energy and water usage remotely. The Village also
purchased Itron's Mobile Collector Lite, an easy-to-use, portable
drive-by automated meter reading (AMR) solution that uses
the Itron FC200 handheld, combined with a powerful radio transceiver
to gather data. A single Mobile Collector Lite can read up
to 10,000 meters on a single route.
"Our
goal is to have everything read remotely," said Lux,
who has been the Public Works Superintendent since 1992. "We
want to eliminate the errors, the problems with access to
the property, the amount to time our meter readers are in
the fieldwith Mobile Collector Lite, we accomplish all
of that."
The CENTRON
electricity meter allows utilities to collect meter data automatically,
helping to save time, improve reliability, increase accuracy
and ensure data security.
With the
deployment of CENTRON R300 and FC200 handhelds, the city needs
only one meter reader to gather data remotely, taking one
day to perform all the reads. The higher-skilled linesmen
were able to get back to the types of jobs they were trained
for, and repair work that was taking three months due to delays
now only takes three days. Errors from hand-written or manually-keyed
computer inputting have been eliminated, improving business
operations and reducing customer service complaints.
Further
simplifying the water meter reading process was the use of
Itron 50W ERTs on meters already deployed. The meter reading
process was cut from 11 to five days and eliminated numerous
appointments to enter the home, which often required personnel
to make more than one trip.
"Our
customers are happy not to reorganize their day for a meter
reading appointment, our workers don't have to plow through
mounds of snow or yards with a dog protecting it, and the
Village saves money and time, allowing our staff to work on
other more worthwhile projects," said Lux. "Everyone
has more accurate bills without any inconvenience."
By using
Itron ChoiceConnect solutions, the Village of Springville
has greater consistency in its billing process and is able
to rely on solid figures as opposed to guessing budget numbers
in the public works department.
Lux serves
on the Executive Board of the Municipal Electric Utilities
Association where he represents 40 different municipalities
throughout New York state. He said switching to AMR and remote
reading is something small municipalities are interested in,
but cautious about, due to the costs. These smaller municipals
need to realize a savings in a very short time to make this
economic commitment cost effective to their ratepayers.
"We
are confident that we will get back everything we put into
this system within five years," said Lux. "In addition,
we are working better, more efficiently and more economically.
It encourages better use of our workforce and our natural
resources."
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Illinois
Energy and Water Provider Sparks Productivity While Drowning
Costs
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An
Opportunity and a Solution
The spirit of innovation and progress that characterizes Princeton,
Ill., is leading the city's electric utility to engage in
major expansion and upgrades. The City of Princeton, a public
electric and water utility located just 90 minutes outside
Chicago, is experiencing an increase in population size, strong
economic development and changing demographics. While the
pace of the community is relaxed, the local government is
taking aggressive action to grow
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the quality
of life for the city, increase above standard community projects
and attract new business.
Electric
superintendent Jason Bird said, "The area in and around
Princeton is well prepared for growth. More people are migrating
to the area and customers need a more efficient infrastructure.
At the City of Princeton, providing superior levels of service
reliability to our electric and water customers is our priority.
We recognize a great need to upgrade technologies to better
utilize our utility service team here, and to better serve
our customers." Improving quality of life, promoting
economic development, encouraging broadband competition, retaining
customer base and enhancing responses to power outages were
all strong business drivers for Princeton.
Princeton's
goal was to maximize on services being offered to customers.
Bird said, "We always had 2 employees for all of metering.
Most of the work at the time was being done by the reader
directly accessing each meter per location and recording that
bill information on paper. In some cases, we did perform estimated
reads, but it was not an efficient method for gathering information.
Estimated reads are also difficult to explain to customers
and often the outcomes of those reads cause customers to question
the integrity of the read. We knew we wanted to dissolve this
issue."
Hiring
any new resources was definitely not an option for Princeton.
They began researching automated meter reading (AMR) solutions
and realized that many options were available for them to
create a strong business case to adopt solid-state meters
and AMR technology. Increasing population lent to an increased
sense of urgency; Princeton decided to do some preliminary
meter testing to acquire actual numbers on how accurately
the electromechanical meters were performing. "Princeton
tested one of every five of our electromechanical meters.
We found that on average, at least 3 percent of our meters
were running very slow. We took an average of all reads and
came up with a very conservative estimation that we were losing
$70,000 annually in unmeasured energy usage."
Application
Immediately, Princeton knew the first step required a complete
change-out from electromechanical to solid-state meters. The
anticipated regain in revenue, even with omission of the cost
of the new meters, showed a project payoff just over three
years time. Their projected cost savings did not include the
additional conservative average of $70,000 in estimated lost
revenue that would be immediately gained with the reliability
and accuracy of the new solid-state meters.
The business
case was based on this conservative estimation of cost savings
without considering upgrades to the water side of their business.
Upgrading to AMR on the water side was an obvious return on
investment, and labor costs, operations efficiency and maintenance
costs were also not factored into projected savings. With
the business case built solely on the proven accuracy of solid-state
technology, the council found the decision to approve the
change-out an easy one to make.
Benefits
Princeton initiated a long-term deployment strategy that allowed
them to easily upgrade to Itron's patented R300 technology,
utilizing both CENTRON® and SENTINEL® meters, and
eliminate inaccurate reads. The deployment involved 360,000
Itron electronic solid-state meters and 400,000 water meters
equipped with Itron ERT modules. The AMR deployment included
Itron handheld computers and Itron mobile units with MV-RS®
software and was completed in just over 5 years.
Princeton
implemented a new billing cycle, reading three cycles in two
days rather than reading two cycles per month. Now all cycles
and reads are done in an average of seven days versus 14 days
with only one meter reader. Other meter readers on staff were
transitioned where resources were greatly needed. Princeton
now has more time to spend on delinquency and other areas
that help the utility stay competitive. The flexibility helps
Princeton address other important issues affecting savings
and revenue gain. For example, the linemen were previously
utilized on a weekly basis to help supplement service areas-they
are now free to focus on their desired roles. Princeton is
much more efficient and in a position to influence policy
and procedural change in the electric and water business.
At least 10 percent of their customer base that previously
ended up on a shutoff list is reduced to less than 5 percent
with a projected revenue gain of $150,000 per month. Bird
said, "Meter reading devices and AMR technology has delivered
a lot of value without affecting manpower." Princeton
also experienced a reduction in meter tampering.
Princeton
received Diamond-level status recognition through the American
Public Power Association's Reliable Public Power Provider
Program. In addition, the City of Princeton was presented
with an Illinois Municipal Utilities Association's Member
Community of the Year Award.
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A Century
of Refining Energy Management Technologies
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The Itron
Oconee Manufacturing Facility is nestled in the foothills
of the tri-state mountains of Georgia, North Carolina and
South Carolina. It represents a world-class manufacturing
facility with its commitment to ISO-9000 quality processes,
leading-edge technology and the expertise of its dedicated,
well-trained force.
From its
first electromechanical meter shipment in 1899 as the Sangamo
Electric Company (located in Springfield, Ill.) to its current
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high-technology,
solid-state electronics operations, the Oconee Manufacturing
Facility has evolved with changing markets and industry. For
the past 100 years, it has been instrumental in developing
and refining milestone energy management technologies. In
the last 20 years alone, the facility was the first to use
a microcomputer in metering, offer PC programming of meters
and provide site diagnostics for advanced meters.
The original
165,000 square-foot facility was constructed in 1961. Today,
it is 317,000 square-feet; this represents additional manufacturing
and office space in 1978, electronics expansion in 1991, and
research/development and marketing growth in 1995. The facility
invests an average 10 percent of its revenue in the latest
state-of-the-art equipment with average upgrades every three
to five years.
Meter
quality measures, accelerated life testing, field test data
and independent verification of our products have all contributed
to the successful shipment of more than 70 million meters,
including 26 million solid-state residential meters, within
the last eight years. Of the facility's many notable achievements,
the following milestones show a proven history and reliable
reputation that truly sets Itron meters apart from other North
American meter vendors:
>
1998
First electricity meter manufacturer to develop breakthrough
solid-state advanced
electricity metering technology for the residential market
>
2005
The Oconee Metering Manufacturing facility was the first electronic
meter manufacturer in North America to be granted an extended
initial seal period of 10 years by Measurement Canada.
>
2006
20 Million CENTRON® meters sold and shipped
>
2007
Progress Energy and Itron complete fastest AMR deployment
in North America;
1 Million SENTINEL® commercial and industrial meters sold
and shipped;
Frost and Sullivan name Itron the North American Market Leader
in solid-state metering and AMI technology development with
an established 45 percent market share.
The facility
uses two manufacturing science techniqueslean manufacturing
and focus factories. These techniques are the underlying strength
in executing Itron's processes. The technique used to build
electromechanical meters was a manual process. With the introduction
of electronic meters, more automation was needed. Then with
the introduction of CENTRON technology, those processes became
almost totally automated.
In addition
to the automation, the sequence of building meters changed.
Now, the base meter is built and then the customer specific
requirements are added at the end of the process. This change
allows for high-volume production of the base meter by minimizing
set-up change outs.
The Oconee
facility has been involved in surface mount processes for
over 20 years. This experience provides Oconee with an edge
over other manufacturing facilities. All CENTRON and SENTINEL
meter boards are built on-site. Printed circuit boards are
assembled using leading-edge technology. Automating the surface
mount technology process allows for high volume production
with the best possible accuracy.
This organization
has the ability to provide meters that are flexible in both
form and function, satisfying the requirements of different
types of service installations as well as a wide range of
meter reading technologies. Rapid introduction of new products
is achieved through simultaneous engineering using a phase
process model supported by state-of-the-art rapid prototyping.
A strong emphasis on continuous improvement and the application
of lean manufacturing principles has yielded significant improvements
in productivity, quality and safety.
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